At Extrusion360, we specialize in guiding manufacturers through the complexities of setting up or upgrading plastic pipe extrusion lines. Our consultancy is designed for companies aiming to improve precision, energy efficiency, and product consistency across every step of the extrusion process.

We do not sell machinery we help you choose, configure, and optimize the right equipment for your specific needs, working closely with trusted suppliers around the world.

Whether you’re establishing a new PVC pipe line or expanding into multilayer PEX or PPR production, we offer complete project supportfrom technical layout planning to machinery selection, supplier comparison, commissioning supervision, and staff training.

Our Role in Your Machinery Setup

We support you in defining the best extrusion line configuration based on your target product dimensions, material types, output capacity, and available space.

We begin with the extruder: through detailed analysis, we recommend the appropriate screw type (single or twin), barrel dimensions, and L/D ratio suited for materials such as PVC, PE, PP, PPRC, PEX, or PERT. We also ensure your extruder is paired with the right dosing systems, heaters, and control units for stable melt flow and efficient operation.

Next, we help you choose and integrate a suitable vacuum calibration system. This includes identifying the right number of chambers, tank size, and vacuum pump capacity to match your pipe diameter range and extrusion speed.

To maintain cooling efficiency, we specify spray cooling tanks with appropriate length and nozzle configuration, ensuring fast heat reduction without warping or surface defects. These choices depend on material type and line speed.

Haul-off units are another key element we optimize. We help you select between caterpillar or belt-type designs, determine the correct pulling force based on pipe weight and diameter, and ensure synchronization across all line components.

For the cutting stage, we evaluate whether your product requires planetary, saw, or chipless cutting based on material behavior, pipe size, and tolerance limits. We also confirm compatibility with PLC systems for automated length control and clean edges.

Our consultancy also covers pipe handling systems such as coilers for flexible pipes, tilting tables, and stackers for rigid products. We ensure proper discharge automation to reduce labor costs and improve throughput.

If your process includes socketing or belling, we help you select standalone or in-line units that work efficiently with your pipe type. We assess options such as infrared or air-blown heating systems based on your production targets and pipe wall thickness.

Material Expertise

Each polymer requires specific thermal and mechanical settings for optimal processing. We provide guidance on:

• PVC: Rigid or foam-core formulations

• HDPE / LDPE / LLDPE: For pressure and irrigation pipes

• PP / PPRC: Hot and cold water applications

• PEX / PERT: For multilayer heating pipes

We help you define extrusion temperature zones, screw geometry, and calibration requirements unique to each material.

Automation & Control Strategy

Beyond physical equipment, our team configures the automation architecture of your extrusion line. We specify PLC and HMI systems, recommend sensor layouts, and align your setup with Industry 4.0 standards for real-time monitoring and predictive maintenance.

Proper automation planning reduces operator error, shortens startup times, and increases long-term reliability.

Independent and Practical Advice

We’re not affiliated with any one machine producer. This allows us to give objective recommendations tailored to your budget, space, production goals, and geographic location. Whether you’re comparing suppliers or auditing an existing line, we focus on maximizing your ROI and minimizing downtime.

From factory layout planning to supplier negotiation and post-installation support, Extrusion360 acts as your technical partner throughout the project lifecycle.